Aluminum Bus Bar, Angle, Web, and Shapes
The aluminum bus bar, angle, web, and shapes we supply at Three D Metals are engineered to deliver strength, durability, and superior conductivity for demanding electrical and industrial applications.
Where you need bus bar for efficient power distribution, web for structural support in switchgear, or angles and shapes for equipment design, our aluminum products are ideal in applications where reliability and performance matter most.
With a full range of stock sizes and custom fabrication capabilities, we proudly serve industries including electrical power distribution, renewable energy, industrial manufacturing, telecommunications, automotive, and more.
Aluminum Bus Bar, Angle, Web, and Shape Products
We offer aluminum bus bar, web, and rectangular shapes in a broad range of sizes:
- Standard lengths: 12’
- Alloys: 6061, 6101, and 6063
- Available finishes: Bare, bright tin plate, dull tin plate
- Capabilities:
- Full round, square, or radius edge
- Custom fabricated and machined to print
- Special shapes and custom extrusions
- Metric sizes available
Aluminum Rectangle 6061
| Thickness (in) | Width (in) | Lbs per foot |
| ⅛” | ½” | 0.073 |
| ⅛” | ¾” | 0.110 |
| ⅛” | 1” | 0.147 |
| ⅛” | 1 ¼” | 0.184 |
| ⅛” | 1 ½“ | 0.220 |
| ⅛” | 2” | 0.294 |
| ⅛” | 2 ½” | 0.368 |
| ⅛” | 3” | 0.440 |
| ⅛” | 4” | 0.587 |
| ⅛” | 5 | 0.733 |
| ⅛” | 6 | 0.880 |
| 3/16” | ½” | 0.110 |
| 3/16” | ¾” | 0.165 |
| 3/16” | 1” | 0.220 |
| 3/16” | 1 ¼” | 0.275 |
| 3/16” | 1 ½“ | 0.331 |
| 3/16” | 2” | 0.441 |
| 3/16” | 2 ½” | 0.551 |
| 3/16” | 3” | 0.662 |
| 3/16” | 4” | 0.883 |
| 3/16” | 5” | 1.667 |
| 3/16” | 6” | 1.324 |
| ¼” | ½” | 0.147 |
| ¼” | ⅝” | 0.184 |
| ¼” | ¾” | 0.221 |
| ¼” | 1” | 0.294 |
| ¼” | 1 ¼” | 0.367 |
| ¼” | 1 ½” | 0.441 |
Aluminum Rectangle 6101
| Thickness (in) | Width (in) | Lbs per foot |
| ¼” | 2” | 0.587 |
| ¼” | 2 ½” | 0.734 |
| ¼” | 3” | 0.881 |
| ¼” | 4” | 1.175 |
| ¼” | 5” | 1.470 |
| ¼” | 6” | 1.764 |
| ⅜” | ½” | 0.221 |
| ⅜” | ¾” | 0.331 |
| ⅜” | 1” | 0.441 |
| ⅜” | 1 ¼” | 0.551 |
| ⅜” | 1 ½” | 0.661 |
| ⅜” | 2” | 0.881 |
| ⅜” | 2 ½” | 1.101 |
| ⅜” | 3” | 1.322 |
| ⅜” | 4” | 1.762 |
| ⅜” | 5” | 2.205 |
| ⅜” | 6” | 2.646 |
| ½” | ¾” | 0.441 |
| ½” | 1” | 0.587 |
| ½” | 1 ¼” | 0.785 |
| ½” | 1 ½” | 0.881 |
| ½” | 2” | 1.175 |
| ½” | 2 ½” | 1.469 |
| ½” | 3” | 1.762 |
| ½” | 4” | 2.352 |
| ½” | 5” | 2.941 |
| ½” | 6” | 3.529 |
| ½” | 8” | 4.800 |
Aluminum Rectangle 6063
| Thickness (in) | Width (in) | Lbs per foot |
| ¾” | 1” | 0.881 |
| ¾” | 1 ¼” | 1.103 |
| ¾” | 1 ½” | 1.323 |
| ¾” | 2” | 1.762 |
| ¾” | 2 ½” | 2.205 |
| ¾” | 3” | 2.643 |
| ¾” | 4” | 3.524” |
| ¾” | 5” | 4.416 |
| ¾” | 6” | 5.287 |
| 1” | 1 ¼” | 1.470 |
| 1” | 1 ½” | 1.762 |
| 1” | 2” | 2.350 |
| 1” | 2 ½” | 2.940 |
| 1” | 3” | 3.524 |
| 1” | 4” | 4.699 |
| 1” | 5” | 5.880 |
| 1” | 6” | 7.049 |
| 1 ½” | 2” | 3.528 |
| 1 ½” | 2 ½” | 4.410 |
| 1 ½” | 3” | 5.292 |
| 1 ½” | 4” | 7.056 |
| 1 ½” | 5” | 8.819 |
| 1 ½” | 6” | 10.580 |
| 2” | 3” | 7.065 |
| 2” | 4” | 9.408 |
| 2” | 5” | 11.760 |
| 2” | 6” | 14.113 |
Utility Specialists
Available with or without ventilation holes.
| A | B | C | Lbs per foot |
| 5” | 4” | 0.312” | 5.356 |
| 6” | 4” | 0.375” | 8.273 |
| 6” | 5” | 0.550” | 9.118 |
| 6” | 6” | 0.550” | 13.469 |
| 7” | 7” | 0.550” | 15.409 |
| 8” | 5” | 0.550” | 13.840 |
| 8” | 8” | 0.550” | 19.346 |
| 9” | 9” | 0.625” | 24.047 |
Universal Angle Bus Conductor
| A | B | C | Lbs per foot |
| 3.25” | 3.25” | 0.250” | 1.879 |
| 3.50” | 3.50” | 0.250” | 2.026 |
| 4.00” | 4.00” | 0.250” | 2.315 |
| 4.00” | 4.00” | 0.375” | 3.422 |
| 4.50” | 4.50” | 0.375” | 3.803 |
| 5.00” | 5.00” | 0.375” | 4.320 |
6061, 6101, or 6063:
Which Alloy is Right for Your Project?
Selecting the right alloy for your aluminum bus bar, angle, web, or shape comes down to your needs and whether you need to prioritize maximum conductivity, structural strength, or superior corrosion resistance. Here are a few things to consider:
| Alloy | Key Features | Ideal Applications |
| 6061 |
|
Structural components, framing, support structures, mechanical assemblies |
| 6101 |
|
Bus bars, electrical connectors, high-voltage power systems |
| 6063 |
|
Architectural shapes, decorative trim, siding, applications requiring a clean anodized finish |
Start a Quote
Our Metal Calculator uses up-to-date density values to start your quote anytime, anywhere. Not seeing what you’re looking for? The Three D Metals team is here to help with custom aluminum solutions.
